How to fill the hole left in the door from old latch

Instruments Wanted:

  • 6-8″ piece of two×2 wooden
  • chisel
  • hammer
  • pencil
  • drill
  • 2 – 1/8″ gap noticed bit

Plus you will have the sample out of your new deadbolt and lever package.

As you possibly can see right here the underside gap is the usual 2 – 1/8″ gap drilled in place with a 2 – 1/8″ gap noticed. Nonetheless the highest is the smaller 1-1/2″.

After a minute of pouting I grabbed a chunk of two×2 I had leftover from a mission.  Positioned the wooden piece as much as the present gap and with a pencil place by the opposite facet of the outlet did a tough circle mark on the wooden.  I then used a chisel and hammer to take away the surplus of wooden.  You need this to suit snuggly into the 1-1/2″deadbolt gap.

Utilizing the hammer I hammered the wooden into the present 1-1/2″ deadbolt gap till it was tightly in place and flush with different facet the door.

Identical to this 🙂 Okay.. I’m beginning to really feel like I can repair this.

Now take the sample that comes with the brand new lock directions and tape in place after which mark with a pencil the middle level of the brand new gap as per the information. Double examine your mark earlier than drilling.

After getting your mark on the wood insert, put together your drill by attaching a 2-1/2″ gap noticed bit as per the directions.  I occur to have one among these, however a reasonable one could be bought at your native ironmongery store.

Place the small drill bit that’s within the heart of the outlet noticed on the pencil mark and begin drilling.  Now in case your door is a metallic/wood-filled door drilling by the metallic isn’t any stroll within the park.  It takes somewhat effort and persistence.  However don’t fear it’s going to minimize by the metallic.

Hold drilling.  You might be virtually there.

I finished to take away the wood core that goes within the gap noticed whereas drilling earlier than I completed the final of the door drilling.  TA! DA!

Your now prepared to complete putting in the door {hardware}.  Observe the INSTRUCTIONS STEP BY STEP  to put in the door {hardware}.

Now to perform a little paint contact up and I can take away it from the mission record.  We love this deadbolt, not will somebody be locked out all night time 😉  No extra giving the children their keys after which needing to get new ones made as a result of they misplaced their key once more.  Go for a stroll and no must take keys or the storage door opener.  Yay..

I’ve since taken the time and googled this to see how others repair this drawback.  There’s a few instruments to buy for this mission ie: a door jig, nevertheless they don’t have nice evaluations, and somebody really helpful inserting a chunk of plywood over the outlet and drilling by that.  Nonetheless I’m fairly glad with the convenience of this useful homemaker mission.


Step 7: Becoming to Measurement

I used my cordless drill and a chunk of sandpaper to get this to measurement. Fastidiously sand and check a number of occasions so that you simply scale back the diameter of the plug to acquire a good match.


For sturdiness and structural integrity, it is onerous to beat actual wooden when filling a big gap in a door. A dowel of the right diameter works properly for the rounded gap within the door edge left by the bolt. Though a bit tougher to come back by, a big dowel makes a stout filler for the lock cylinder gap as properly. You may most likely have to color the door, although, as a result of the uncovered finish grain of the dowel will look fairly totally different and stain a lot darker than the encompassing wooden. When you’re useful and have a router with the right templates, minimize a chunk of wooden with the face grain uncovered, referred to as a dutchman in woodworking parlance. Be aware {that a} patch of this kind will nonetheless be noticeable in a stained or clear-finished door, regardless of how intently you match the grain of the wooden and stain shade.

What’s a door reinforcer?

Who can blame owners ought to they wish to strengthen their doorways to make them safer, proper? That’s what door reinforcers are for.

Door reinforcers are 3-sided metallic plates which can be positioned across the latch and deadbolt areas. They’re wrapped across the edges of the door to offer it higher safety in opposition to compelled entry. These door-wrap plates could be connected to doorways manufactured from metal, wooden, or fiberglass.

The latch is very thought of the most vulnerable space of a door. It’s what intruders and burglars would try to destroy to allow them to get inside your private home and who is aware of what they’d do as soon as they’re in a position to break in?

There are totally different sizes of those door wraps. You’ll want to get the measurement of your door’s backset, its thickness, and the diameter of the outlet on your door knob.

Door reinforcers usually are not onerous to put in. This makes strengthening your latches and bolts a lot simpler.

Nonetheless, take observe that placing a door reinforcer might require some changes in your door so that it will nonetheless match on the body completely.

You can also make the hinge mortises deeper to make approach on the latch facet of the door. Or you too can carve onto the sting of the door the place the door reinforcer will likely be connected in order that it is stage on that facet.

Click here to see this door reinforcer on Amazon.

How do you repair a deadbolt gap that’s too huge?

In case your present deadbolt gap is just too huge on your lock, you possibly can have it mounted in order that your deadbolt will slot in there. This is essential since you will not be capable of set up your new lock with out adjusting the dimensions of the outlet.

You are going to want a wooden filler, stage, screwdriver, hammer, and an electrical drill with a Phillips-head bit. When you have these tools, then good. If not, you possibly can simply supply them out of your native ironmongery store.

Different supplies that you’d want are sandpaper, a paintbrush, and naturally, your deadbolt lock.

Now that you’ve your instruments and supplies prepared, listed below are the steps to make the outlet smaller.

  1. You needn’t take away the door from its body. Simply put a locking mechanism so that it will keep in place whilst you’re engaged on it.
  2. Use sandpaper to smoothen the outlet. This may also be executed in case you have a wire brush in your drill.
  3. Put together your wooden filler. The consistency needs to be barely runny with the intention to unfold it across the gap.
  4. Utilizing a paintbrush, apply the wooden filler alongside the outlet. You’ll be able to apply a few quarter of an inch of wooden filler initially.
  5. Guarantee that the thickness is uniform all all through.
  6. Look ahead to the wooden filler to dry.
  7. Smoothen the floor once more utilizing sandpaper.
  8. Test if the outlet is now the identical measurement as your deadbolt.
  9. If it is nonetheless huge, you might want to apply one other layer of wooden filler on it. Make it one other quarter of an inch.
  10. Look ahead to it to dry once more and smoothen the floor.
  11. Test once more in case your deadbolt will now match within the gap.
  12. Now you can set up your deadbolt on the resized gap.

See, it is comparatively simple, proper? It can save you up on labor prices once you make this your DIY mission.

Step 1: Supplies

  1. An previous good door beforehand owned by a paranoid particular person
  2. Gap noticed barely greater than the outlet
  3. Pilot bit for gap noticed
  4. Drill
  5. Clamps
  6. Glue
  7. Countersink bit
  8. 2-4″ bolt with nut (or wing nut)
  9. 60-80 grit sand paper

Instruments Supplies

  • Screwdriver


  • Try-square


  • Clamps


  • Miter saw

    Miter noticed

  • Hand plane

    Hand aircraft

  • Random orbit sander

    Random orbit sander

  • Hammer


  • chisel - 3/4-in.

    chisel – 3/4-in.

  • Plunge router

    Plunge router

  • Upcut spiral router bit

    Upcut spiral router bit

  • Router guide bushing

    Router information bushing

How to decide on the proper door knob

Choosing the proper door knob on your dwelling is among the most essential selections you may make in relation to your private home’s aesthetics. 

There are numerous the explanation why it is very important have readily available the proper door knob for each door. 

Whereas the proper door knob may help to beautify an in any other case unattractive door, it may additionally assist to enhance the safety of all the dwelling.

If you’re planning on promoting your own home, the proper door knobs will assist your own home promote sooner, and for a greater value. 

Listed below are some suggestions and tips for choosing the proper door knobs on your dwelling: 

1. Measurement

The very first thing to think about when attempting to choose the proper door knob is the door measurement itself. The knob should be capable of match and help pulling and shutting the door.

2. Materials

Earlier than you possibly can select a door knob, you have to first know whether or not the door is made out of metallic, wooden, or glass. 

Wooden is a well-liked selection as a result of it’s aesthetically pleasing, however it’s prone to water injury and may be very simply broken.

A door knob that’s unpainted wooden might look engaging, however it may be slippery and tough to carry onto in moist situations. 

Metallic door knobs are probably the most sturdy. They’re much less engaging however are in a position to maintain up in virtually any situation.

A door knob manufactured from glass might not look as ornamental as different choices, however it’s more likely to be extra purposeful too.

3. Type of your private home

Subsequent, you must take into account what the fashion of your private home is

For a Victorian home for instance, you’ll most likely wish to select a knob that’s extra conventional. 

Then again, if your own home is extra up to date, you possibly can select from a big number of fashionable door knobs.

Consumer Door Wraps to Cowl Door Holes

Door Wraps (additionally referred to as wrap-around plates or door reinforcers) are designed to assist strengthen a door and forestall the door from being kicked in, however they may also be used to cowl holes in locations the place holes aren’t handy.

This door, for instance, had a really previous (and not out there) mortise lock physique put in. When eliminated, a mortise lock physique leaves roughly a 5” by 4” inch void within the door. As soon as eliminated, there’s no place for a cylindrical lock to be connected to the door.

Door Wrap Covering Mortise Lock Cavity
Door Wrap Overlaying Mortise Lock Cavity

Plus, mortise physique locks are very costly! So many shoppers choose to have a inexpensive cylindrical lock put in.

A door wrap will cowl the door voids and strengthen the door.

These, too, can be found in all of the frequent {hardware} finishes, and so they have many varieties of gap preps pre-drilled into them to swimsuit the wants of the brand new lock set up.

Door wraps are designed for doorways of a selected and normal thickness. For thick doorways, they are often customized made. This will add some expense, however then once more, a customized made thick door is way MORE costly than that.

Many door wraps can be found on Amazon and are very reasonably priced.

Disclosure: As an Amazon / Google Affiliate I could earn from qualifying purchases.


Leave a Comment